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Services & Support

Keep Production Moving

Downtime, equipment failures, and aging control systems can quickly impact production. CCS provides the engineering expertise and hands-on support manufacturers need to troubleshoot problems, maintain critical equipment, and keep automation systems operating efficiently.

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Industrial Automation Support When You Need It

Whether you're dealing with an immediate equipment problem or looking to prevent the next one, Complete Control Solutions provides responsive support for industrial automation and control systems.

Our engineers work with manufacturers on everything from troubleshooting and on-site technical support to preventative maintenance, system optimization, equipment upgrades, and modernization. Whether you need help with a specific issue or ongoing support for your operation, CCS can provide the expertise and resources you need.

Preventative Maintenance & System Support

Reduce unexpected downtime and keep your automation systems performing reliably.

Waiting until equipment fails can be costly. A proactive maintenance strategy helps identify potential issues before they interrupt production while improving the reliability and performance of your automation systems.

CCS works with manufacturers to evaluate control systems, maintain critical equipment, identify potential points of failure, and prepare for unexpected problems. We can also help identify aging or obsolete components and plan for replacement parts before they become an emergency.

Support can include

  • Preventative maintenance and system inspections
  • Control system performance evaluation
  • Replacement parts planning
  • Identification of aging or obsolete components
  • Ongoing technical support
  • On-site engineering assistance

Troubleshooting & Repairs

Identify the problem. Determine the cause. Get production moving again.

When an automation system isn't performing properly, finding the root cause quickly is critical. CCS engineers combine controls expertise with hands-on problem solving to diagnose issues throughout your process.

Our team can evaluate the system, identify probable causes, troubleshoot affected equipment, and implement corrective action. Once the immediate problem is resolved, we can also identify opportunities to improve system performance and help reduce the likelihood of recurring issues.

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Troubleshooting support can include

  • PLC and control system troubleshooting
  • HMI and programming issues
  • Electrical and control system diagnostics
  • On-site engineering support
  • System optimization
  • Repairs and corrective action

Equipment Upgrades & Modernization

Improve performance and extend the life of your existing equipment.

Automation technology continues to evolve, but that doesn't always mean an entire machine or production system needs to be replaced. CCS helps manufacturers modernize existing equipment with updated controls and automation technology designed to improve reliability, performance, safety, and long-term supportability.

Our engineers can evaluate existing systems and design modifications, upgrades, and retrofits around your operational requirements. From replacing obsolete controls to modernizing a larger production system, CCS can help extend equipment life while preparing your operation for future production demands.

Upgrade capabilities can include

  • Legacy control system upgrades
  • Controls and programming upgrades
  • Industrial control panel upgrades
  • PLC and HMI modernization
  • Equipment modifications and retrofits
  • Integration of new automation technologies

Engineering Resources. Personalized Support.

CCS combines the technical capabilities and resources of a full-service industrial automation integrator with the responsive, personalized support of a dedicated engineering partner.

From a specific programming or troubleshooting need to a complete control system modernization project, our team can provide the level of support your operation requires.

Engineering Expertise

Custom automation and control system engineering backed by experienced professionals.

On-Site Support

Hands-on troubleshooting, integration, and technical assistance at your facility.

End-to-End Capabilities

Engineering, programming, control panels, robotics, system integration, upgrades, and support.

Trusted Technology Partners

Experience and verified credentials with leading industrial automation manufacturers and technology platforms.

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Trusted Automation Expertise & Industry Partnerships

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We know our clients can’t afford breakdowns, downtime, or delays.

No need to stress if your machine isn’t working properly. Our skilled team will troubleshoot—walking you through a myriad of creative solutions. Whether you need technical support, on-site engineering help, or worker training, CCS has you covered. That’s why we’re a one-stop shop for all of your automation needs.

Maintenance

Shutdowns Wreak Havoc on Productivity

CCS will keep your production optimized.
The key to keeping an automation system working properly is regular and proper maintenance. Companies that proactively take care of their machines benefit from less downtime and fewer unexpected repairs. Setting up routine, preventative maintenance ensures your automation system is running as efficiently as possible.
Importance of preventative maintenance.
It’s important for companies to invest time and money into preventative maintenance routines and securing replacement parts. That’s one of the benefits of partnering with CCS. We can help offset the cost of preventative maintenance by methodically improving the performance of your automation system and preparing for unknown circumstances. If you don’t already have a designated support team for your automation needs, CCS has solutions for all of your preventative maintenance needs.

Troubleshooting & Repairs

Gain Efficiency Through Problem Solving & Optimization

By observing your process, our engineers will help you identify and define the problem. Once we determine probable causes, we will test, repair, and follow-up to make sure your process is tuned and runs efficiently. CCS helps you work through repairs. No need to stress if your system isn’t working properly. Our skilled team can troubleshoot and help walk you through any issues that may occur. We’ll troubleshoot the problem, identify the solutions, and implement correct action.

Equipment Upgrades

Modernize your control system and adopt new technology

The rate at which technology is changing can be daunting. As quickly as a company adopts new technology, it’s outdated, or a new version has taken its place. With trends constantly changing, it can be difficult to keep up. When you choose CCS, you can be sure you have access to the latest and greatest factory automation technologies. Not only does this allow you to improve your manufacturing, it can save you money in the long run and can also keep you ahead of your competition. When the time comes to upgrade your existing equipment, our team can design and implement any modification, upgrade, update, and/or retrofit to make your system perform like new. Staying current with technology will prepare your company for changing consumer demands and expectations. Our cost-effective upgrades will keep your equipment running smoothly and efficiently for years to come.